Home > Infrastructure

Infrastructure

Our manufacturing facilities are spread in 47 acres of GREEN environment across three locations on the outskirts of Hyderabad:

  1. Maheshwaram Unit I - in 7 acres – has a completely advanced, European up for its manufacturing process. (Certifications - BRC – IOP, ISO 9001 : 2008, ISO 14001)

  2. Burgul Unit III - Burgul Village, Farooqnagar Mandal, Mahaboobnagar District. in 40 acres.

Standards

Designed to meet the international standards in cleanliness and hygiene, the unit is equipped to even meet the stringent norms for safety, health and environment stipulated by the Food and Pharma industries.

To maintain uniformity, the shop-floor is completely equipped with Positive Pressure System. This ensures that production is carried out in a dust and insect free environment. Additionally, a stringent Pest Control System makes the units absolutely pests free.

With the above being achieved and practiced, the unit is certified as ISO 9001: 2008 and BRC-IOP

Printing

The Units are equipped with 8 and 9 color Roto-Gravure Printing machines with contemporary features like auto-registration, web video and defect detection system - which ensure consistent and high quality multi color printing. Our Units consists of the 5 Rotomec Printing machine from Italy and 3 Indian printing machines

  • 5 Rotomec Machines which includes one 9 color facility and four 8 colour facilities from Italy.
  • 3 Indian Machines, 8 Colors with ARC and Web Video.
  • Auto Registration Control
  • Web Video
  • Defect Detection System
  • Reverse station facility for special coatings
  • Printing Width: Up to 1200mm
  • Repeat Width: Up to 1000mm

Doctoring

We are equipped with high speed doctoring machines, which can remove printing flaws ensuring there are 'zero' defects in the final product.

Lamination

We have 8 lamination machines with both solvent free and solvent based lamination facilities which help us to meet the requirements of various industries. Solvent free lamination ensures that the packaged product is safe for consumption.

  • 5 Solvent free lamination machines from Nord Meccanica, Italy
  • 2 Super-combi machines from Nord Meccanica, Italy
  • 1 solvent based Indian machine
  • Width up to 1320 mm

Extrusion Lamination

We have installed an Extrusion lamination facility with an installed capacity of 3600 MT pa. This has helped us to develop and capture requirements of different industries such as Snacks, Pharma etc

  • 1 Extrusion Lamination machine from Hui-Long, China
  • Max width around 1200 mm
  • Majorly catering to the snacks industry
  • Helps maintain flexibility in the film
  • Very low chance of de lamination problem

Slitting

High quality slitting machines ensure that the coils are wound properly and are free to use on the FFS machines.

  • 12 high speed Slitting machines
  • Speeds up to 600 meters per minute
  • Facility of both PVC and Paper Cores as per the requirement
  • Special slitters for paper upto 1000mm Diameter

Pouching

Branding is a decisive factor in the success of any product. Pouches of various types offer a different dimension to branding.Our packaging facilities can make customized pouches such as Side sealed, Center Sealed, Side Gusset, Stand up, Re-usable pouch, and pouches with Zip Lock, D Cut, V-Notch, Loop, Easy Pour for Liquid packaging etc.

We have 11 In-house pouching machines. As a part of the expansion and diversification strategy, we installed 2 High Speed pouch making machines from TOTANI, Japan to manufacture pouches with high precision and high end applications such as Retort packing, liquid packaging etc.

Polyethylene Plant

As a part of our backward integration strategy and to provide invaluable to support to our converting unit, we established manufacturing facility to meet our requirements of various polyethylene films.

  • 4 Blown Film machines
  • Installed Capacity of over10000mt per annum
  • Thickness from 20 to 180 Microns.
  • Auto gauge controller for thickness control
  • Maximum width 1600mm

Storage and Packing

To support the high volumes of manufacturing, we have a large warehouse to sort and store the raw materials as well as finished stock. There is a complete rack system which ensures the goods are stored in an organised and ready to use or ready to dispatch condition.

We have the facility to pack in cartons, PE Bags, wooden pallets and also plastic pallets which helps us to meet different packing standards.